Huakai NonwovenYangzhou Huakai Nonwoven Machinery Co., Ltd.

Building a Complete Needle Punching Production Line: Configuration Guide

Published 2026-07-29 · Huakai Nonwoven Technical Team

A complete needle punching line turns loose fibres into finished nonwoven roll. The standard flow is opening → blending → carding → cross lapping → needle punching → calendering → winding. This guide shows how to size each stage for your product.

1. Opening & blending

A bale opener / willowing / blending hopper (e.g. CYLKB-1300 / CYLKS-1500 / CYLMS-2300) opens compressed bales and mixes fibres for uniform feeding. [Fill in: throughput per model.]

2. Carding

The carding machine (CYLSL-I2500) individualises fibres into a thin, even web. [Fill in: working width and output.]

3. Cross lapping

Feeding + cross lapper (YBG101–104 / YBG301) build the wide batt. See our cross lapper article.

4. Needle punching

Pre-needle (YGB201) + main needle looms (YGB202–204, or patented YBG266) consolidate the web. See our needle loom guide.

5. Calendering & winding

The YBG331 calender finishes the surface; the winding unit (YBG401 / YBG408) rolls the finished fabric. [Fill in: roll diameter and speed.]

6. Example lines

Huakai turnkey lines include geotextile (LYBG101), PU base / filtration (LYBG103) and viscose (LYBG103-360). [Fill in: a short spec table or customer case for each.]

7. Get a configured quote

Send material, width, GSM and capacity to [email protected]. See all product categories.